Are you ready to bring a horror classic to life at your next convention?
This iconic character from George A. Romero’s Dawn of the Dead makes an unforgettable, budget-friendly cosplay choice.
As a survivor turned zombie, this look offers a fantastic mix of clean retro style and messy makeup.
It is perfect for beginners who want to practice simple distressing techniques and basic SFX makeup styling.
In this guide, we will break down everything you need to recreate Flyboy’s tragic, memorable look.
You will learn how to source the clothes, customize them, and execute the perfect undead makeup.
Let us dive in and build a costume that will surely turn heads and startle fellow horror fans.
Complete Costume Breakdown
Clothing & Core Pieces
The foundation of the costume starts with a classic 1970s office worker aesthetic.
You will need a white button-down shirt with double breast pockets to match Stephen’s pilot uniform.
Choose a shirt made from lightweight cotton that is easy to stain and rip later.
Do not worry about keeping it pristine, as we will be adding plenty of damage.
Next, grab a pair of simple brown dress pants that fit comfortably.
These pants should sit slightly high on the waist to capture that authentic retro look.
Secure them with a standard black leather belt to keep your outfit looking neat initially.
Pair the pants with sturdy brown Oxford dress shoes that you do not mind scuffing up.
Accessories & Details
To make this character instantly recognizable, you must focus on his signature props.
A black airsoft revolver is essential for capturing Stephen’s tense, defensive stance throughout the film.
Carry the prop safely and check your local convention rules regarding simulated weapons.
Having the right firearm accessory really ties the tragic hero look together.
The real magic of this cosplay comes from the zombie transformation details.
You will need plenty of realistic fake blood to coat the shirt front.
Use blue face paint mixed with grey to create that cold, pale, undead skin tone.
Focus the dark colors around the eyes and cheekbones to simulate a sunken, hollow expression.
Cosplay Tips
When applying the makeup, start with a light layer of blue and grey face paint.
Blend the paint outwards toward your hairline and neck to avoid harsh makeup edges.
Add purple and green eyeshadow under your eyes to mimic realistic bruising and decay.
Take your time and build the colors slowly to achieve a believable zombie complexion.
Distressing the white shirt is where you can let your creativity run wild.
Use sandpaper to fray the collar, cuffs, and pocket edges for a worn look.
Drip dark fake blood around the collar and chest where the fatal bite occurred.
Let the paint and fake blood dry completely before wearing the costume.
Character Vibe & Styling Notes
Stephen Andrews is a pilot who slowly loses control of his sanctuary and his mind.
To capture his vibe, start the day looking neat, professional, and slightly stressed.
As the event goes on, dishevel your hair and loosen your collar.
If you are going for the full zombie version, adopt a vacant, glazed stare.
Walk with a slow, dragging gait and keep one arm hanging limply.
Keep your prop revolver tucked securely in your waistband or held loosely at your side.
This physical acting will elevate your cosplay from a simple outfit to a true performance.
Final Thoughts
The Stephen ‘Flyboy’ Andrews costume is a brilliant project for any classic horror enthusiast.
It is highly recognizable to retro movie buffs while remaining comfortable enough to wear all day.
With just a few basic clothing pieces and makeup, you can recreate cinema history.
Grab your gear, practice your zombie walk, and enjoy the horror convention experience.
